Factory Rats

Eggs and food hygiene are two topics that don’t always go hand in hand. Eggs are the produce of the rear end of chickens, to put it bluntly. What is more is that after collection they may not be cleaned, by law! However, this does happens. Some egg farms separate dirty eggs together egg-1240747_1920and instead of being destroyed the farmer will place a worker to wash them with some kind of brush and water. This happens especially in countries where hygiene inspection is not all it should be. Also, in chicken runs that have older chickens in them the rate of egg laying drops. This means that eggs may not usually collected for several days. On top of that, the lack of human presents allows rats to roam freely and eat eggs. Their trail of Urine will be on the eggs that remain intact.

Chicken farms keep hens in very crowded conditions. All their bodily functions occur in that same space. Typically six hens are kept in a small cage of about 60 to 70 centimeters in length. The Hen has a water channel in front of the cage which is communal to all the cages in the row and similarly a feed channel. Underneath the cage runs a belt which is rotated periodically to a place into which the feces drops into a worm operated channel that takes the feces out of the building. However, this is the good scenario. In many countries the feces simply collects on the floor and is not collected until the chickens are changed.Other battery visitors may include snakes, otters, weasels, martins, pole cats, mongoose, pigeons and more.

Because of all of these factors the hens production life is of great importance to the farmers and it is for this reason that they often give hens large quantities of antibiotics that find their way into the eggs and effect humans by killing many essential species of bacteria that need to be in the human digestive system. This can directly effect your health and that of the very young and the elderly particularly.

Some eggs are sterilized by radiation. This, however is no guarantee that antibiotics will be destroyed. Personally, I do my very best not to eat eggs as do many veterinarians, doctors and food hygiene experts.

Eggs should be stored in a closed container when in the fridge. and I do mean air sealed. Also, the storage container should be washed and soaked in sterilizing fluid before filling it with a new batch of eggs. Do not put uncooked eggs in food preparation surfaces, put them in a side trolley or in a dish in the sink. Throw eggs shells away immediately after you open the eggs and then wash your hands. Eggs should be opened individually into a small bowl and examined for freshness before adding to the bowl with the opened eggs in it. After all direct contact with eggs wash hands and dishes immediately in hot water and detergent before continuing with the dish being prepared. Never serve raw eggs in any way. Never serve soft boiled eggs or eggs with a liquid yolk. The risks are just too great. Also,never buy eggs that have been kept in warm conditions, (not refrigerated). With eggs the rule of thumb is to always err on the side of caution.

animal-1239132_1920Add to Technorati FavoritesI would like to tell you about a case of food hygiene violation that I recently heard about. It occurred in England a few years ago. I have decided to write about this case, dispite the fact that it happened some time ago, because it shows very clearly the type of people that food hygiene inspectors have to contend with on an almost daily basis. This is a case of blatant disregard for authority and the safety and well being of the customers of the said business and the general public at large.

The case occurred in The city of Bradford which is in the county authority of West Yorkshire in England. Food hygiene and public health authorities received word that large Numbers of rats had been seen frequently behind a certain “greasy spoon” restaurant which was in the proprietorship of a gentleman of Asian origin. The restaurant in question sold cheap fried food to a local population which included English breakfasts, burgers, fish and chips, pies, baked beans and toasted sandwiches.

Bradford city inspectors decided to pay the business a spot visit in order to appraise the reports which they had received. On arrival the inspectors immediately saw that the report pertaining to the presence of large numbers of rats were indeed correct and on entering the premises they found that the kitchen area of the restaurant was in a very run down and unhygienic condition. All of the walls and cooking areas were coated in thick lawyers of congealed, stale grease. All the frying pans contained lawyers of lard which had not been changed for several days and showed evidence of rodent footprints sunken into the surface of the coagulated lard. Rodent and cockroach dropping were evident both on the floor and on shelves. Cockroaches had infested all equipment and storage spaces and the inspectors actually felt their feet sticking to the floor as they walked.

Out of date supplies were found in all areas of the kitchen, some showing signs of fermentation. Fridges had seemingly never been cleaned and all the shelving and walls of the fridges were covered in the remnants of previous uncleaned spillages. Draining boards and sinks were filthy and piles of unclean dishes filled the sinks.

When confronted about the state of the kitchen the owner of the restaurant simply said that everybody knows that “the dirtier the kitchen the better the food”. Shocked by this reply the inspectors wrote out an order closing the kitchen for a period of two weeks in which time the restaurant was to be brought up to a standard which conformed to food hygiene regulations. Notices were put into the windows informing the public that the restaurant was temporarily closed by order of the department of public health.

After the two weeks were up the health inspectors returned to the restaurant expecting the orders to have been carried out. To their utter bewilderment, not only did they find that absolutely nothing had been done but that the condition of the restaurant was actually much worse that it was at the previous inspection. When asked why he had taken no action to repair the state of his restaurant the proprietor answered that “it was contrary to the principles of his religion to receive orders from unbelievers”.

Shocked by this reply, the inspectors issued another writ of closure on the restaurant and gave him a summons to appear before a court of inquiry to answer the charges against him. After hearing the case the presiding judge ordered that the restaurant be permanently closed and that no restaurant should be re opened on that property. In addition the judge placed a lifetime ban upon the proprietor from ever opening a food business of any sort and issued a large fine upon the man.

We who concern ourselves with food hygiene and safety come across this type of case from time to time. The proprietor in question displayed blatant disregard for the health interests of his customers and the public at large. He violated the trust placed in him when he was awarded a licence to run a food business. He attempted to make cynical use of his religious beliefs to justify his actions and discriminated against the inspectors when he called them non believers. His crass, lazy and obstinate attitude worked against him and he got his just deserves.

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A new Hampshire camp was close while it was being checked for the cause of salmonella food poisoning. Children fell sick after eating a pudding that was contaminated with pathogenic salmonella bacteria. After all the negative publicity about salmonella in the media over the past couple of weeks, another salmonella outbreak was the last thing this well renowned camp needed.

Puddings and other deserts are quite common vectors of salmonella poisoning for several reasons. I would like to go over some of these reasons in this article to give you insight into the world of puddings and deserts.

Last courses are very often very minimally cooked. Sometimes they incorporate meringue which is basically just egg white beaten with sugar. Often last courses are not cooked to temperatures that exceed the boiling point of milk which is around 80 degrees Celsius. Some strains of resistant and virulent bacteria are very capable of withstanding such temperatures.

Camps are places which function only at certain times of the year and infrastructure of camp kitchens is not very sophisticated. Fridges may not function at required temperatures and food stores may be open to many different persons from within the camp. In addition, the staff which are hired by camps to do kitchen work might not be state of the art professionals, particularly in matters of food hygiene. If that were not enough and to cut staffing costs still further camp cooks are requested by management to work with casual workers who may have little if not no prior knowledge about the workings of a large kitchen.

Chefs are known to like to mix many ingredients by hand, particularly when using corn starch. Corn starch likes to coagulate when it comes into contact with liquid and many chefs like to feel that the consistency of a mixture is smooth. If the chef or one of his workers has not washed his hands properly after going to the toilet or after handling meat or fish (particularly chicken or turkey), bacteria will infest the desert mixture.

Another possibility for salmonella contamination is if the chef or one of his helpers failed to notice that eggs, milk of both used in the mixture for a pudding were not fit to be used. Often casual staff do not know the signs of contaminated milk or eggs.

Yet another possibility is that the chef made a pudding mixture early in the morning before he started to prepare meats and other foods that may contaminate a pudding mixture but failed to insure that it was refrigerated. On discovering the mistake he may have decided to take the chance that the mixture was not contaminated. These things do happen in many, many kitchens.

Another scenario could have been that staff cut corners and failed to wash cooking trays properly after a previous usage. These dirty dishes may have been exposed to cockroaches rats,cats or racoons and thus contained with salmonella. The final possibility that I would like to mention is that one or more of the ingredients other than eggs and milk that went into the pudding may have been infected with salmonella. After all, salmonella has been turning up all over the place recently. Why not on ingredients such as dried fruit? In the worst scenario several of these factors may have occurred simultaneously. If this was the case, it was a disaster waiting to happen.

Extra care must be taken when preparing food for the young, the elderly, pregnant women and the infirmed. These people are the most vulnerable and as fate would have it these groups are exposed to the highest percentage of cases of food contamination. As you can see from the breakdown I have given you, more than one factor may be to blame. Trouble starts when the approach is as fault. The only way to minimise food poisoning risk is meticulous attention to detail and correct practice at all levels of an operation like a camp.

animal-1238375_1920Rodents can be a nightmare for all food businesses. It seems like they appear out of nowhere and disappear into thin air at random. Or do they? Environmental hygienists tell us that in the western world we are never more than ten feet away from a rat, on average. This is quite startling news because this means that rat concentrations may be higher than ever before in history. With the reported upsurge in the levels of reported food poisoning, particularly with reference to salmonella, e. coli and lysteria, the presence of rodents must be controlled professionally within food preparation areas.

In the days when sewers ran open in the middle of the streets of all towns to see rats scurrying around everywhere was no great thing. Nowadays, many of us get very fearful when we see a rat or mouse. It may be common to see rats around farm houses in the countryside but in urban domestic environments if a rat is seen indoors emergency calls will be made to the exterminator.

Rats are not fun to have around the house. They leave the smell of their urine in places they hide and the smell is very hard to get rid of. My house was once targeted by a rat when it was being renovated and we had a real job getting rid of the thing. It decided to set up shop in a washing machine of all places. The smell coming from the washing machine was so bad that I decided to buy a new one and have the old one taken away by the trash collectors.

Like any animal species rodents need an environment upon which they can thrive. They need warmth, food, water and a place to live. Rodents are social animals and do not like to live solitary lives. This means that any environment they decide to live in must be able to support several individuals.

It is our common belief that rodents will come because a slice of bread was left out or because there were a few crumbs that spilled on the floor. This notion is not quite true. Rodents need more than just a solitary piece of food.

Food businesses can be ideal places for rodents to thrive because they can find environments suitable to support whole colonies around food outlets. By using the term environment I relate to the following. Your premises, the neighbouring premises, the drainage system, your roof, the garbage collection area, your store rooms, other store rooms in your immediate area such as bakeries, butchers, vegetable stores, the condition of housing around your business and many other possible factors. All of these elements go towards creating an environment in which rodents can thrive.

There is one thing you must know about rodents. Anywhere they can squeeze their head through they can get their whole body through in a matter of a couple of seconds. Rats will swim through a drain water to trap to squeeze through the grate of a drain. They have no problem doing this.

Highly populated areas are good environments in which to open all sorts of food businesses but they are also perfect environments for rodents. As humans we have developed the ability to control environments and the critical point about pest control in food businesses is the control of the environment around your business.

This is no short order. As I have already suggested there are many factors which contribute to the environment in which your business is situated, from the perspective of a rat or mouse. Firstly there is the question of resident rodent infestation. Is your business situated upon an existing rodent problem? It is a lot harder to get rid of rodents that have inhabited your surroundings for decades than it is to prevent the infestation of rats and mice. This is due to the fact they have the advantage of knowing the terrain like the back of their little fury hands whereas you may be new to the lay of the land.

Infrastructure includes the following areas, drains and sewers, outside walls and piping, rendering, wall cavities, areas under roofs, ovens (especially ovens with insulation), cellars, dry store rooms, trash can areas, box collection areas, vegetation around your areas including trees, neighboring businesses of all types, boxes with stored equipment especially if it is not often used, linen areas, service cupboards and toilet areas.

The places that rodents can inhabit are countless. The key to controlling the presence of rodents in your business is as I have already said to control THEIR potential environment. You must think from the rodents perspective. You must control everything that goes on both in and around your business. Another good indicator to the presence of rats is the presence of cats. Cat are another pest that will inhabit environments which can support them. More often than not they share these environments quite happily with rats. Alley cats are not good ratters because they don’t need them for food. Why should they fight a rat if they have scraps to fed off?

Controlling the environment in which your business is situated is all about a working system and having the staff to do it. Chefs and waiters must not deal in pest control. They must never contaminate themselves by cleaning contaminated areas. All responsible businesses must hire general staff to make sure the area inside and outside the area is kept spotless at all times. Chefs waiters and sore workers must also insure that areas under their direct responsibility and hygiene level are kept hygienic and tidy at all times. Any restaurant team that finishes their shift just ten minutes before going home cannot clean the business properly. At least one hour of solid cleaning is required, twice daily at least, to keep a food preparation business environments clean and controlled from a vermin aspect.

Also, pest control contractors must make fortnightly visits to appraise the vermin presence in and around your business. Likewise drain pumps must be carried out at least once a month by an authorized contracting or municipal authority.

Only when you pay attention to every detail concerning the hygienic state in around your business can you be reasonably assured that you are protecting your customers against disease which is transmitted by rodents and other pests.

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Last week I received a phone call from the head office of a catering company that operates a number of large kitchens up and down the country. The voice at the other end of the line asked me to conduct an independent kitchen hygiene survey in one of their kitchens. I was asked to do a check which included inspecting the condition of the kitchen before and at the time of the arrival of the staff for work. The purpose of this check was to check the level of food hygiene awareness of the staff and the application of food hygiene training in practice, to see if the chef had conducted an adequate inspection of the kitchen before releasing the staff at the end of the shift and to look into the level of pest interaction with the kitchen overnight.

I have done this kind of check before. My job was to walk around the kitchen, dining room and storage areas of the kitchen and to submit a written report within two hours of finishing the inspection to the head office. If my finding were below a certain standard a Representative from head office would visit the kitchen in the early afternoon and hold an emergency meeting with the kitchen manager and the chef. The kitchen manager had been told of my scheduled visit at eleven o’clock on the evening before the visit.

I have to stress this is a kitchen which has had no serious cases of food poisoning in it’s entire history. Considering the findings of the report this may seem surprising to you. As I have stated before, most of us never really know that we are walking along a food contamination knife edge. I cannot allow you to see my written report due to client confidentiality but I can let you read my verbal notes which I recorded on my pocket recorder at the time of the inspection.

I arrived at the rear delivery ramp of the kitchen at five thirty in the morning. One half hour before the kitchen staff were due to arrive. The managers and two dining room workers were already on site.

The points will be numbered:
Kitchen Ramp:

1) Three pallets left unattended on the ramp.
2) Crows pecking sweet corn kernels on the fresh veg pallet.
3) Middle pallet containing fresh chicken legs, blood dripping onto ramp, flies starting to land on the boxes.
4) Vegetable fridge door left open.
5) Dry produce store room door left open.
6) Sparrows flying in and out of dry store room.
7) Cleaning chemicals left on ramp from day before.
8) Dirty service trolleys left on ramp from day before.
9) Water hose pipe left uncoiled from day before.
10) Empty produce boxes left on ramp from day before.

Kitchen:

11) Work surfaces dirty with water stains from day before, underside of tables dirty, table legs dirty. Dried raw chicken pieces found stuck on two table legs.
12) Shelves above work tables cluttered with disposable coffee cups. Cigarette buts inside coffee cups. Dirty plates, bowls and cutlery left on shelves. Dead flies on shelves. Shelves show no evidence of being cleaned.
13) Cobwebs in corners of ceilings.
14) Unclean linings in bread baskets.
15) Dirty cooking trays left in water overnight.
16) Dining room manager spraying degreaser onto barbecue grill vent in close proximity to food being set out for breakfast.
17) Egg trays on work surfaces in dining room and kitchen.
18) Unwashed parsley, dill and coriander put onto work table surface by kitchen worker.
19) Boxes of unwashed vegetables put onto work tables by kitchen staff.
20) Box of unwashed red peppers placed on top of chopping board.
21) Combi steamers greasy and with fallen food on oven floor.
22) Electronic thermoporters unclean. Water trays not emptied. Dirty water and thick layer of lime in water trays apparently not changed for several days.
23) Bad smell coming from inside dish washing machine. Filters not cleaned at the end of the night shift.
24) Fryer lids sticky and greasy.
25) Cockroaches coming out of fryer side panels after being turned on.
26) Small particles of food and stains evident on ceramic wall tiling behind cooking pots and fryers.
27) Stagnant water in cleaned plastic tubs. Tubs not inverted after washing.
28) Bread cutting machine left untidy with thick layer of crumbs let on the machine and floor after use.
29) Meat slicing machine not cleaned with soapAfter use. Fatty lawyer evident after previous day’s use.
30) Plastic tubs containing thawed raw meat left uncovered in fridge.
31) Condensed water dripping onto food trolleys from fridge ceiling.
32) Food trolleys in fridge not covered.
33) Fridge temperature gauge not working.
34) Evidence of mildew, liquid egg, and various sauces on fridge shelving.
35) Fridge floors wet and muddy.
36) Service trolleys not properly cleaned at the end of the day and not being cleaned between tasks.
37) Head Chef wearing very dirty trousers.
38) Staff smoking and drinking coffee in the kitchen.
39) Staff rest area not cleaned the day before, coffee cups and dirty eating plates and cutlery left on tables. Floor filthy. Cat present in staff eating and rest area.
40) Staff not wearing head covering and failing to wash hands before entering the kitchen area.
41) Disposable surgical gloves left on work surfaces after use.
42) No Liners in trash cans.
43) Boxes of frozen vegetables left on kitchen floor by store staff.
44) Rats seen in empty box collection cage.
45) Cats seen in most areas around kitchen and dining room.
46) Birds seen in Kitchen store and in dining room.
48) Blocked sink in vegetable cleaning area. No sign of technical staff for twenty minutes.
49) Meat left to thaw outside of fridge.

These were my findings within the period of forty five minutes of arriving in the catering kitchen. As you can well imagine my grading was not very favorable on that particular day. I know that the head chef and kitchen manager were place on probation in view of these findings. A repeat survey is to take place within a period of one month.

animal-655308_1280I can remember when I was about fourteen years old I went on a school trip to see a steel mill in Sheffield England. Three things impressed me on that trip. These three things were the noise, the heat and the rats. I could hardly believe my eyes. Not a bite of food in sight and yet rats were scurrying around not twenty yards away from where we were walking.


I can remember wondering why rats would bother about a steel mill. There was not a morsel of food in sight. It was not until fifteen years later that I would find the answer to that question.  Yet the fact remains that rats do infest many types of factories.

If the common denominator for rats establishing presence in factories and mills wasn’t food then what was it? In 1991 I began a course of practical Engineering in agriculture. It was during this course that I found out why rats infested many types of industrial plants. The reason is copper. Mice have trouble getting enough copper to be able to operate their immune systems and the missing link that enables them to do so is copper.

All industrial operations run on electricity and electricity runs through copper wires. Rats peel away the plastic coating on electric cables and lick the wire to get more copper and they do this obcessively. People who have worked in factories will know that from time to time they will hear an almighty bang. More often than not this bang is caused by a rat short circuting an electric cable. Needless to say that the rat is dead.

Why an I telling you this? Because one needs to understand that if rats had no reason to infest a food factory, they would still be there because of the copper wiring.

Food factories can be categorized into two main categories. Ones that process raw agricultural produce, plant or animal and ones that process food that has already been processed for industrial use.  In the first example produce is brought from the farm or co-operative sorting plant to the factory. Here the produce is tipped, washed, sorted and peeled or alternatively slaughtered, skinned, gutted and cleaned in the case of most animal produce.

In both cases the amount of dirt and contamination that is around at this intitial stage of the game is quite unbelievable and it is at this stage of the process that most rats are found. Only an ongoing, organized and regular cleaning regime can reduce the presence of rats and mice.

Once the produce has finished this init ial stage it is then passed to the next stage. Whatever the stage the amount of dirt should be very minimal compared to that of the first stage. As the product progresses towards packing the work environment should be almost sterile in comparison.

There are systems that analyze the risks and points at which one can reduce risks to food products. One such system is called HACCP. HACCP means hazard analysis and critical control points. In this system each hazard is defined and critical control points at which the level of the hazard can be reduced, eliminated or controlled are also defined and adopted.

There may well be one sequence of actions to control vermin and an entirely differnt sequence for the control of bacteria, for instance. It is the job of management to ensure that workerd are familiar with all the various sequences and to make sure that they are adopted and applied.

When this system is implemented in all of the factories various departments threats such as salmonella poisoning from rats is greatly reduced. Trouble can start when priorities and sequences are changed for one reason or another. The enemy of the HACCP system is cut backs. Cut backs in staff or cut backs in spending. Right now we are in the midst of a recession. In recession we can expect cut backs on more or less everything.

In plants where produce is immediately pumped through stainless steel pipes the opportunity for vermin to contaminate the produce is greatly lowered. Businesses such as bakeries may enocounter problems with rats at the end of the process rather than at the initial stages. For some reason mice  rats and cats do not seem to like white flour and prefer to wait until it has been transformed into bread products. Here pest control is particularly important because there is no process between contamination and the consumer that will kill the bacteria that have been transferred through cross contamination.  Nothing should be left unattended at this stage. Nothing should be but directly on the floor and nothingshould be put into plastic trays that have not been washed thoroughly in a proper industrial manner. To fail to be attentive to this points can cause indirect contamination via contact with vermin excretions.

The golden rule is to leave noting to chance. Always pre suppose that anything that can happen in theory will happen in practice.

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