Cheesemaking is an area of food hygiene that requires particular attention to cleaning. It is not enough to use ordinary detergents in cheesemaking, special detergents are sold to dairies by their dairy products suppliers. This includes the chemicals used for cleaning the pasteurising machines. In fact, a good cheesemaker spends around 50% of his time cleaning.
Cheese can only be made in vats that can tolerate being washed in caustic soda. This means that the only metal that can be used is stainless steel. All vats and stainless steel work surfaces must be washed after each job, after the end of the working day and before work begins in the morning. This also includes milk holding tanks and their pipes which are washed in an internal washing system using caustic soda in water that is heated to 65-70 degrees Centigrade.
The soda is sprayed into the tank by a pump via a rotating sprinkler. After the cycle has worked for the correct period the soda is sent into the drain, the tank is then sprayed by hand to get rid of all soda residue, including sending some through the sprinkler, then filled with an adequate quantity of fresh water which is pumped through the pipes to wash out any soda remaining in them. The pasteuriser is also undergoes CIP (cleaning in place), as soon as the milk has been pasteurised and also at the beginning of every working day before milk is passed through it to be pasteurised.
Cheese dairies usually only work making one type of cheese. However, some “boutique” dairies make a selection of cheeses. It is important to keep the production of cheese that incorporate the use of molds well away from cheeses that do not have molds in them because because it is almost impossible to prevent mold cross contamination. Even a single mold spore in a block of maturing cheese can cause it to go runny and take on entirely different characteristics from those desired and the whole maturation room will be infected with cheese mold spores.
If you make cheeses remember these principles. When making cheeses nothing else should be in the area during the whole process. Personal hygiene is of utmost importance. Hands washed to the elbow in very hot water and detergent, no rings, no watches, no bracelets. Wear gloves whenever handling milk products and change gloves if they are surgeons gloves or wash them frequently in hot water and detergent if they are not disposable ones.
A new Hampshire camp was close while it was being checked for the cause of salmonella food poisoning. Children fell sick after eating a pudding that was contaminated with pathogenic salmonella bacteria. After all the negative publicity about salmonella in the media over the past couple of weeks, another salmonella outbreak was the last thing this well renowned camp needed.
Puddings and other deserts are quite common vectors of salmonella poisoning for several reasons. I would like to go over some of these reasons in this article to give you insight into the world of puddings and deserts.
Last courses are very often very minimally cooked. Sometimes they incorporate meringue which is basically just egg white beaten with sugar. Often last courses are not cooked to temperatures that exceed the boiling point of milk which is around 80 degrees Celsius. Some strains of resistant and virulent bacteria are very capable of withstanding such temperatures.
Camps are places which function only at certain times of the year and infrastructure of camp kitchens is not very sophisticated. Fridges may not function at required temperatures and food stores may be open to many different persons from within the camp. In addition, the staff which are hired by camps to do kitchen work might not be state of the art professionals, particularly in matters of food hygiene. If that were not enough and to cut staffing costs still further camp cooks are requested by management to work with casual workers who may have little if not no prior knowledge about the workings of a large kitchen.
Chefs are known to like to mix many ingredients by hand, particularly when using corn starch. Corn starch likes to coagulate when it comes into contact with liquid and many chefs like to feel that the consistency of a mixture is smooth. If the chef or one of his workers has not washed his hands properly after going to the toilet or after handling meat or fish (particularly chicken or turkey), bacteria will infest the desert mixture.
Another possibility for salmonella contamination is if the chef or one of his helpers failed to notice that eggs, milk of both used in the mixture for a pudding were not fit to be used. Often casual staff do not know the signs of contaminated milk or eggs.
Yet another possibility is that the chef made a pudding mixture early in the morning before he started to prepare meats and other foods that may contaminate a pudding mixture but failed to insure that it was refrigerated. On discovering the mistake he may have decided to take the chance that the mixture was not contaminated. These things do happen in many, many kitchens.
Another scenario could have been that staff cut corners and failed to wash cooking trays properly after a previous usage. These dirty dishes may have been exposed to cockroaches rats,cats or racoons and thus contained with salmonella. The final possibility that I would like to mention is that one or more of the ingredients other than eggs and milk that went into the pudding may have been infected with salmonella. After all, salmonella has been turning up all over the place recently. Why not on ingredients such as dried fruit? In the worst scenario several of these factors may have occurred simultaneously. If this was the case, it was a disaster waiting to happen.
Extra care must be taken when preparing food for the young, the elderly, pregnant women and the infirmed. These people are the most vulnerable and as fate would have it these groups are exposed to the highest percentage of cases of food contamination. As you can see from the breakdown I have given you, more than one factor may be to blame. Trouble starts when the approach is as fault. The only way to minimise food poisoning risk is meticulous attention to detail and correct practice at all levels of an operation like a camp.